Enjeksiyon kalıplama makinesi

DEMAG System 1500/1500-16000

Injection Moulding Machine DEMAG System 1500/1500-16000

Basic Data

Manufacturer: DEMAG
Model: System 1500/1500-16000
Year of manufacture: 2008

Clamping Unit
Clamping force: 15,000 kN
Platen dimensions (horizontal × vertical): 2,150 × 1,880 mm
Clearance between tie bars (horizontal × vertical): 1,500 × 1,250 mm
Minimum mould height: 700 mm
Maximum mould height: 1,400 mm
Maximum opening stroke: 2,900 mm

Injection Unit
Screw diameter: 145 mm
Injection volume: 10,981 cm³
Shot weight (PS): 9,880 g
Maximum injection pressure: 1,454 bar

Electrical and Hydraulic Equipment
Rated motor power (pump): 165 kW
Heater power: 97 kW

Machine Dimensions and Weight
Net weight of machine: 74 t
Weight of control cabinet: 21 t
Total weight: approx. 95 t
Dimensions (L × W × H): 14.4 × 3.4 × 2.9 m

Service History / Repairs
2010 – new screw with RSP and barrel
2015 – new IBED
2015 – new wiring board
2017 – new motor and pump no. 2
2017 – new injection cylinder piston rod BS with seals
2017 – replacement of oil cooler circulation pump
2017 – replacement of TeachBox (robot)
2018 – replacement of pumps P1 + P3 (at 65,800 h)
2018 – replacement of hydraulic oil

Optional ESS (Energy Saving Systems)

The machine can be equipped with a modern ESS servo drive system, which significantly improves the energy efficiency of hydraulic injection moulding machines.

The system controls the operation of the hydraulic pump motor by using a frequency inverter, which adjusts the motor speed to the actual demand of the machine during the production cycle. This means electrical power is consumed only when strictly required.
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Key Benefits:
- Reduction of power consumption by up to 30%
- Servo drive technology for the hydraulic pump
- Worldwide quality and proven technology used in the plastics processing industry
- Reduction of energy losses during idling operation
- Lower heating of the hydraulic system
- Extended service life for motor and hydraulic components
- Suitable for retrofitting into existing hydraulic injection moulding machines

The ESS system allows for a substantial reduction in machine operating costs while maintaining full production parameters.

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