Robot montaj istasyonu, dozaj istasyonu

Epson G10-854SR

Epson G10-854SR Robot Assembly Station, Dispensing Station

The assembly station is divided into the following sub-stations: 3.1 Dispensing Area, 3.2 Assembly Area KK+SW, and 3.3 Assembly Area Front. (KK = heatsink, SW = front wall bracket)

St.3.1: Dispensing Area
- A workpiece carrier (WT) with mounted chassis and circuit boards enters the dispensing area via the transfer belt.
- The WT is stopped at the Lifting and Positioning Unit (HuPo), lifted off the belt, and secured in place.
- The x-y-z handling system moves the dispensing head to the designated location and initiates the dispensing process.
- After successful dosing, the handling system moves to the home position and the WT is set back onto the conveyor belt.
- The WT is transported onward to the Assembly Area KK+SW (Prerequisite: no WT in the pick-and-place position)

St.3.2: Assembly Area KK+SW
- A WT moves from the dispensing area into the Assembly Area KK+SW via the transfer belt.
- The WT is stopped at the Lifting and Positioning Unit (HuPo), lifted off the belt and secured, during which the chassis side walls of the partially assembled unit are aligned.
- Simultaneously, the KK tray and SW tray are positioned.
- A stack of KK trays (12) and a stack of SW trays (12) are manually loaded on the respective infeed belts outside the protective enclosure.
- The safety shutters are opened and the tray stacks move to the picking position of each stacker.
- The safety shutters close again.
- The respective grippers take the corresponding tray.
- The tray is separated and transported upwards by the stacker z-axis (above the standard pick-up height).
- A centering rest is brought into position under the respective tray by x-handling for centering and tray stabilization.
- Using the stacker z-axis, the tray is placed onto the centering rest.
- The trays are now ready for component removal.
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- The multi-gripper on the SCARA robot picks up the KK in the tray and places it in an intermediate alignment position (to correct inaccuracies during pickup, ensuring precise gripping position for assembly).
- The KK is scanned, gripped again, and installed onto the WT if the scanner result is OK.
- Non-OK KKs are placed in a NOK crate.
- The multi-gripper on the SCARA robot then picks the SW in the tray and places it in the alignment position.
- The SW is gripped again and installed onto the WT.
- Proceed to Assembly Area Front.

Technical Data
Design: SCARA (4-axis robot)
Payload: nominal 5 kg, max. 10 kg
Horizontal reach: 850 mm
Vertical reach: Axis 3: 420 mm
Rotational range: J4: +/- 360 °
Horizontal repeatability: +/- 0.025 mm
Vertical repeatability: J3: +/- 0.01 mm
Orientation repeatability: J4: +/- 0.005 °
Max. working range: Axis 1: +/- 152 °, Axis 2: +/- 152.5 °, Axis 3: 420 mm, Axis 4: +/- 360 °
Max. operating speed: J1, J2: +/- 11,000 mm/s, J3: +/- 2,350 mm/s, J4: +/- 2,400 °/s
Permissible moment of inertia: nominal 0.02 kg*m², max. 0.25 kg*m²
User cabling electrical: 1x D-Sub 9 pin, 1x D-Sub 15 pin
Z-axis: outer diameter: 25 mm
Press-in force: 250 N
Weight: 48 kg
Control: EPSON RC180
Mounting type: Ceiling
IP protection class: IP20
Power and signal cables: 3 m

Additional assembly modules in various sizes—new and used—can be found in our shop!
International shipping costs upon request.

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