Dört katlı ekstrüzyon hattı

KraussMaffei Vierfachhaus

1. General Description
Machine Name: QUADRUPLEX EXTRUDER No. 1
REF No.: FU-FPs 647

2. Functionality and System Components
The overview depicts the complete production line in combination with the quadruplex extruder, including material transport, belt guidance, belt scanning, acceleration zones, cross cutting, and cassette winding stations.

2.1 Main Assemblies
- Extruder head
- Multiple "swings" (pivot arms), numbered 0 to 13
- Strip scanning systems ("Scan 1", "Tri Scan", strip detection 1–4)
- Cross cutting unit ("cross cutter")
- Cutting machine
- "Cutting table"
- Conveyor belts designated as BELT 1, BELT 2, BELT 3

Winding Section:
- Cassette winders 1–4
- Winding stations labeled "Winder 1–4"
Note: Winder 1 and Winder 2 marked as "out of service"
- Cooling water tank
- Cooler
- Electrical peripherals, TCU units (temperature control units), control cabinets ("control cabinet", "ctrl. cab.")
- Steel platforms ("platform", cooling section platform)

3. Operating Parameters
3.1 Production Speed
0–30 m/min (specified production speed range)

3.2 Acceleration Section (Acceleration Speed Q1)
According to the calculations provided:
- Basic production speed: 30 m/min = 0.5 m/s
- Swing cycle time: 4 sec
- Belt displacement cycle time: 4 sec
- Gap length: 2 m
- Acceleration length: 8 m
- Acceleration time: 16 sec
- Speed difference: 2 m/s = 7.5 m/min
- Resulting acceleration speed: 37.5 m/min

4. Strip (Material) Specifications
4.1 Strip Dimensions
- Strip width: 20 mm – 220 mm
- Strip height: 1.5 mm – 16 mm
- Strip temperature: 10 °C – 45 °C
- Strip weight: 0.02 kg/m – 2 kg/m

4.2 Strip Lengths Along the Line
(Exact lengths between defined mechanical and sensor points)
- Extruder head → Swing 0: 3997 mm
- Swing 0 → Swing 1: 10279 mm
- Swing 1 → Strip detection 1: 14400 mm
- Strip detection 1 → Strip detection 2: 39159 mm
- Strip detection 2 → Strip detection 3: 1812 mm
- Strip detection 3 → Strip detection 4: 27702 mm
- Strip detection 4 → Cross cutter: 22032 mm
- Cross cutter → Feed belt Pos. 10: 13956 mm

Additional splitting and merging sections:
- From separation point Pos. 10.1 → Swing Pos. 5: 17545 mm
- From separation point Pos. 10.2 → Swing Pos. 5: 17542 mm
- From merging point Pos. 10 → Belt split point Pos. 1–4: 17827 mm

Final path lengths to the winding stations:
Belt position

To cassette station – belt end:
- Position 1: 6050 mm
- Position 2: 9072 mm
- Position 3: 12376 mm
- Position 4: 15393 mm

To Spool Core (Inner Core):
- Position 1: 6844 mm
- Position 2: 10004 mm
- Position 3: 13346 mm
- Position 4: 16325 mm

5. Installed and Referenced Equipment
The document lists an extensive sequence of equipment references from which the quadruplex extruder line is "derived" or "incorporates", such as:
- FU-FPs 648 – cassette winder
Iiodpsx Irz Nsfx Af Hek
- FU-FPs 649 – conveyor modifications
- FU-FPs 650 – extruder modifications
- Older equipment from Berstorff (1995–1996)
- Triplex winding equipment
- Steel structure foundations (2005, 2019)
- Control stations for conveyors (Erhardt + Leimer, 2019)
- Safety fence by Axelent
- Various structural and civil engineering modifications (2018–2019)

Bu ilan otomatik olarak tercüme edildiğinden bazı çeviri hataları oluşmuş olabilir.