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Netstal EVOS 5500-2000

Netstal EVOS 5500-2000 Injection Moulding Machine
Year of manufacture: 2015

Very compact, hydraulic, three-platen clamping unit with encapsulated lubrication system, ensuring an oil-free environment in the mould area.
High-precision, wear-resistant linear guides guarantee maximum mould longevity and optimal machine availability.
Hybrid technology injection unit offers a modular design and a flexible performance package (metering, clamping, injection), adaptable to specific applications.
Maximum plasticising performance and optimal melt quality are ensured by selecting process-appropriate components.
Servo-electric metering drive and state-of-the-art valve technology ensure energy-efficient operation.

Technical Data
Designation: CE in accordance with EU Directive 2006/42/EC (EN 60204 etc.)
Mould height: 600–1050 mm
Injection unit drive: dosing axis speed up to 420 rpm, torque 2400 Nm

Injection Unit
Injection speed: highest dynamics ensured by high-performance servo valve technology
Screw: diameter 62 mm, length 25.2D, Version B—Tri-zone screw made of wear-resistant tool steel
Injection pressure: 2400 bar
Injection volume: 749 cm³

Clamping Unit
Ejector force: 123.2 kN
Main drive: Eco Powerunit 55 kW—Dual pump system with hydraulic accumulator—High-efficiency synchronous drive—Adaptive control technology ensures maximum energy efficiency
Oil cooling: inlet water temperature 35°C

Base
Cylinder head with open nozzle, prepared for pneumatic control
Guide sleeve R = 35 mm, through hole D = 5 mm
Mould platen hole pattern: Euromap standard

Alignment and Ejector System
Nozzle side platen alignment: D = 125 H7 x 20 mm (Euromap)
Through hole in moving platen: D = 80 mm
Ejector hydraulics location: non-operator side
Ejector hole pattern: Euromap
Controlled ejector

Mould Hydraulics
4 hydraulic circuits for auxiliary functions (ejector, cores, nozzle pins)
Electrically controlled check valves in circuits A + B
Freely configurable functions with position safety interlocks
Needle valve nozzle hydraulics
4 hydraulic circuits
Flow speed and pressure adjustable manually
Open/close function
Special software: cascade control

Pneumatics and Cooling
Water cooling manifold and hot runner circuit – 4-section, switchable
Pneumatics: 2x 3/2 valve, capacity 890 l/min
Location: non-operator side on the nozzle-side platen

Electrics / Software / Interface
Frequency: 50 Hz
Power supply: 400V, 3P + N + E, tolerance ±10% (transformer required for larger deviations)
Surge protection
Mould heating:
– 4 circuits at 3.3 kW each
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– 8 circuits at 0.75 kW each
Connectors: HAN 16E for power and sensors, Euromap 14
Sockets:
– 2x16A CEKON (controlled by the main switch)
– 1x32A CEKON with RCD
Interfaces:
– Euromap 15 – fully equipped (parts 1–5)
– SPC (Statistical Process Control)
– Euromap 66 (control of 5 heating/cooling devices)
– Euromap 67 (robot interface for ejector and hydraulics)
External error signals: 2 inputs in the control cabinet
Operator identification: PIN

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