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Alzmetall GS1200

Machine Model: ALZMETALL GS 1200
Year of Manufacture: 2017

Technical Specifications:

1. Machine Concept:
· Gantry design for a closed force flow
· All dynamically loaded components made of spheroidal graphite cast iron EN-GJS 500 (GGG50)
2. Working Area:
· X-axis travel: 1000 mm
· Y-axis travel: 1200 mm
· Z-axis travel: 800 mm
· Spindle–rotary table distance min./max.: 167 mm / 967 mm
3. Control System:
· Path control: Heidenhain TNC 640 with digital drive control
· Control panel: rotatable and swivel-mounted
· 19" TFT color flat screen with touchpad
· Hard drive, linear and circular interpolation, helical interpolation, 3D interpolation
· Look-ahead pre-calculation (1024 blocks)
· Standard drilling and milling cycles, probing cycles
· Parallel operation, file management
· Programming in Heidenhain plain text and DIN/ISO
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· Graphic support for free contour programming
· Multiple datum tables
· Interfaces: 1× V.24/RS-232-C (up to 115 kbit/s), 2× Gigabit Ethernet (1000 Base-T)
4. Lubrication:
· Centralized grease lubrication for all axis guides and drive systems
· Permanent lubrication for high-frequency motor spindle
· Lubrication interval control via PLC
5. Coolant and Chip Disposal:
· Only coolants with a high mineral oil content permitted
· No synthetic or semi-synthetic agents allowed
· Coolant cleaning system designed for water-based media
· For emulsions: flash point > 140°C
· Fire protection requirements for oil-based fluids and materials with high fire risk (e.g., magnesium)
6. Hydraulics/Pneumatics:
· Hydraulics: max. 140 bar, max. 6.8 l/min
· Pneumatics: 2 channels, max. 8 bar, max. 4.8 l/min
7. Accessories/Options (selected items):
· Electronic handwheel HR 510 (portable)
· 3D touch probe with infrared transmission (M&H Inprocess, Type IPR 40.01)
· Safety foot approval switch for setup mode
· Continuous air operation without lubrication interval (max. pressure 10 bar)
· Rinsing hose with spray gun incl. pump
· Preparation for stationary extraction system (2 units, make Reven)
· Production package C: chip conveyor with coolant tanks, belt filter, pumps
· Safety laminated windows, automatic roof cover
8. Machine Enclosure:
· All-round protective enclosure made of sheet steel
9. Table Data:
· Max. table load: 2500 kg (balanced)
· Swing diameter around C on center A-axis: Ø 1220 mm
· Swing diameter around A on center X-axis: Ø 1240 mm
· Rotary table C-axis below center A-axis: max. 100 mm
10. Tool Change:
· Max. tool weight per chain: 250 kg
· Chip-to-chip time: approx. 7 s
Reference tool Ø 2/1. DS6, in HSK T100 holder

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