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Bosch Diffusionsschweißmaschine

Bosch Diffusion Welding Machine

The system described here was designed for the following application:
Diffusion welding machine for joining armature leads with the commutator on starter armatures by diffusion welding.

Diffusion welding device (also known as polymer diffusion welding device, diffusion welder, copper soft welding machine, copper strip welder), consisting of main machine and control unit, "PLC control, touchscreen operation".

Process Description

The workpiece carrier enters the station and is lifted.
The alignment gripper takes the armature from the workpiece carrier and aligns it for the welding position.
The loading gripper picks up the armature and inserts it into the welding chuck.
The welding chuck with the armature moves into the welding position.
The contacting and welding cylinders engage, and the first weld is performed.
This process repeats until the armature is completely welded.
The welding chuck with the finished armature moves to the transfer position, and the unloading gripper transfers the armature back onto the lifted workpiece carrier.
The workpiece carrier is lowered.
Workpiece carriers with IO armatures move further along the conveyor system, while NIO armatures are directed to the removal belt.
At one welding machine, IO armatures are marked on the front face of the commutators with a stamp station using color marking to ensure, during final inspection, that the armature can be identified to the respective welding machine.

Technical Data:
Diffusion Welding Machine

Power data:
Frequency: 50 Hz
Rated power: approx. 11 kW
Operating voltage: 400 V / 3P
Control voltage: 24 V
Rated current: 20 A
Main fuse: 35 A
Water: Supply 4 bar, 15-23 °C approx. 25 l/min
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Compressed air, oil-free: min. 5 bar
Temperature: 1000 °C at the tungsten electrodes

Machine dimensions without control cabinet
Depth: 1,800 mm
Width: 3,100 mm
Height: 2,700 mm
Weight: 3,000 kg

Year of manufacture: 2016

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