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BRT HARTNER GmbH HP5-3035

Technical Data - Feed Hopper with Hydraulic Moving Floor and Bag Opener for Recyclables from Yellow Bags, Commercial Waste, and Residual Waste:
Manufacturer: BRT HARTNER GmbH
Model: HP5-3035
Year of Manufacture: 2015
Hopper Volume: 30 m³
Drive Power: 17.5 kW
Dimensions (current state): 13,200 x 3,050 x 4,350 mm (L x W x H)

Condition of the machine:
The feed hopper with bag opener was used at a major recycling plant, where recyclables from yellow bags or commercial waste were tipped into the hopper using wheel loaders, the bags were opened by the bag opener, and the recyclables or commercial waste were then metered and conveyed for further processing in a sorting plant. The system functioned flawlessly until it was dismantled and replaced with a larger system with higher throughput. The machine was disassembled into individual components in our workshop, partially overhauled, reassembled, and tested during ongoing operations.

The following refurbishment works were carried out and the following spare parts replaced:
- Disassembly of feed hopper and bag opener into individual components. Cleaning, partial sandblasting, priming and painting of steel parts.
- Various wear and cover plates newly fabricated and installed.
- Removal of the worn ends (approx. 40 cm) of the moving floor tubes. New tubes welded in and surface of moving floor tubes smoothed.
- Complete replacement of sliding plastic plates for the hydraulic moving floor.
- Removal of hydraulic power unit from the moving floor, draining of hydraulic oil tank, replacement of oil filters, refill with new hydraulic oil.
- Replacement of all three hydraulic manifolds, all valves, oil sight glass, and all hydraulic hoses from the hydraulic power unit.
- All three hydraulic cylinders on the moving floor: seal kits and hydraulic hoses replaced.
- All six limit switches (proximity sensors) on the moving floor replaced.
- Conveyor chains on left and right of the scraper conveyor replaced.
- Seven driver bars on the scraper conveyor replaced.
- Drive motor for the opener knives replaced.
- All nine pneumatic cylinders for pressing pipes replaced. All pneumatic lines and fittings replaced.
- All sliding plastic plates for the hydraulic movement of the bag opener replaced. The bag opener can be adjusted in depth, allowing the system to also be used for commercial or residual waste without the use of the bag opener.
- Side impact protection plates on both sides replaced.
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- Various wear parts of the bag opener replaced.
- Complete electrical re-cabling and connection of the system.
- The system control in the control cabinet was converted by the manufacturer BRT Hartner to an autonomous single control and the standard program re-uploaded to the controller.
- The system was commissioned and tested by BRT Hartner; see functional video.

Notes:
Documentation (operating manual, CE declaration, electrical/hydraulic schematic) is available. Viewing is possible by appointment. No liability is assumed for technical data or possible errors.

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