Üniversal işleme merkezi (5 eksenli)

Makino G5 i

Two machines from year of manufacture 2020 (G5 i) and one machine from 2022 (G5) available.

Including hydraulic unit, oil cooler, and air dryer
Initial commissioning of the 2020 machines in March/May 2022, the 2022 machine in March 2023.
The machining center can be used for grinding, milling, and drilling of metal workpieces. As standard for this type of machine, an integrated dressing unit is included.
The machining center is designed for hard grinding and finish boring of holes in discs and flanges of high-precision planetary gearboxes.

Machine Description
Makino Model G5 i Grinder Universal Machining Center
With deep grinding function (Creep Feed Grinding)
Makino Professional 5 control system

Machine Specification (according to manufacturer)

Travel
Column X-axis: 520 mm
Spindle Y-axis: 560 mm
Table Z-axis: 600 mm
Spindle center to pallet top: 80 – 640 mm
Spindle nose to pallet center: 70 – 670 mm

Feed Rates
Smallest step size: 0.001 mm
Jog mode: 1 – 8,000 mm/min
Machining feed: 1 – 48,000 mm/min
Rapid traverse: 48 m/min

Spindle
Spindle taper: ISO 40
Spindle motor (high torque): 18.5 / 22 kW AC
Speed range (2 ranges): 50 – 12,000 rpm

Automatic tool changer

Machine weight
8,450 kg

Controlled axes
5 axes simultaneous

Special equipment for VIPER grinding
Dressing unit
Rotary dressing unit (quick-change) – electric, incl. holder (52 mm)
Electrical interface for dresser

Workpiece clamping
Erowa ER-029392 Power Chuck
Clamp/release control incl. pressure indicator

Coolant preparation and supply
Water-based coolant filtration system
Transfer tank
High-pressure pump
Self-tilting chip bin
Coolant supply bridge
Extraction system incl. pipework
Makino interface for coolant unit
Makino interface for extraction system
Coolant monitoring (pressure, flow, temperature)
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Programmable coolant nozzle (PCN) – through spindle, nozzle, base, and shower
PCN nozzle assembly

Miscellaneous
Automatic workpiece measurement system (RMP600)
Point Master unit (manual probe unit)
Bench Master
Air dryer
Special I/O interface
Machine anchoring kit
FANUC warranty (2 years)
C&F costs
UK/Euro transformer
High-speed rotary workpiece spindle (100 rpm)
Time-delayed splash guard
Oil lubrication system for ballscrew and linear guides
Programmable coolant nozzle for grinding wheels (PCN)
Reinforced splash guard door
Automatic front door (AWC) with light curtain
Signal lights (3-color)
Halogen worklight (1 pc)
Safety interlock package

Optional equipment
Easy-Grind Max NC incl. HMI and Machine Manager
Scale system X, Y, Z axes (0.05 µm)
Change of display language from English to German
Free running of rotary axes during operation
Project management by NCMT and Melior Motion
Easy-Grind Max+ (single station solution, custom configured)

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