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Klingelnberg Viper 500 W

As-new KLINGELNBERG VIPER 500 W Gear Grinding Machine
All-Inclusive Machine equipped for internal and external gearing
Fitted with a special converter from EUR kW to US-standard (facilitates global connection)
Availability due to restructuring at a high-tech family enterprise (non-automotive production)

Work Area and Capacities
Max. Workpiece Diameter: 500 mm
Max. Grinding Stroke: 500 mm
Work Range above table (min.–max.): 300 – 800 mm
Distance between spindle center and table (min.–max.): 442 – 1042 mm
Module (generating grinding module): 0.5 – 22
Swivel Angle (min.–max.): –180° to +45°

Grinding System
Grinding Wheel Diameter (min.–max.): 221 – 350 mm
Grinding Worm Diameter (min.–max.): 221 – 350 mm
Max. Grinding Wheel Width: 75 mm
Max. Grinding Worm Width: 150 mm
Grinding Spindle Motor Power: 37 kW
Max. Grinding Wheel Speed: 6000 rpm

Table and Feeds
Table Diameter: 400 mm
Table Bore Ø × Depth: 100 × 500 mm
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Max. Table Speed: 1000 rpm
Max. Axial Feed: 20,000 mm/min
Max. Radial Feed: 12,000 mm/min
Max. Tangential Feed: 20,000 mm/min

Connections and Dimensions
Total Connected Load: 60 kVA
Machine Dimensions L × W × H: 4220 × 3120 × 2526 mm
Filter Unit Dimensions L × W: 3490 × 2250 mm
Net Weight approx.: 19,300 kg

Machine Configuration – VIPER 500 W
Base Machine and Options
• VIPER 500 W Base Machine
• Prepared for internal grinding arms
• Internal grinding unit V5 for straight or helical internal gears
• Measuring system for profile, flank line, and pitch of external gears
• Measuring system for profile, flank line, and pitch of internal gears V5
• Touch Trigger Phasing System
• Power supply with voltage drop compensation ESR
• 100 mm table adaptation
• Preparation for hydraulic clamping fixtures
• Hydromechanical unit for drawbar clamping systems
• Grinding oil filtration system with belt filter 100
• Fire extinguishing system
• Automatic work area door
• Cleaning system with spray gun
• Crane/hoist integrated within enclosure
• Isolation transformer
• Voltage stabilizer and isolation transformer
• Signal light / signal tower

Software Packages
• Gear PRO software
• Software for grinding of spline shafts
• Software for checking of spline shafts
• BIAS control software for gear grinding
• CBN grinding wheel software
• ADI dresser process optimization
• DLC life monitoring for dressing tools
• Flexible profile corrections for grinding operations

Consumables
• Endless filter belt
• Mounting and dismounting aid for filter belt 100
• Diamond dressing rolls
• CVD dressing roll D200 R1 for form grinding
• CVD special dressing roll for generating grinding
• Grinding wheels
• Grinding wheel D350 B60 for form grinding
• Grinding wheel D350 B45 for form grinding
• Profiled grinding wheel D350 B150 for generating grinding
• Spacer rings / intermediate plates
• 4 spacer plates B100
• 22 spacer plates B60
• 30 spacer plates B45
• 37 spacer plates B30

Additional Components
• Grinding wheel flange without intermediate plate
• Set of standard probes / measuring probes

Additional Options
• Warranty extension from 12 to 24 months
• Closed Loop 1.0 basic version
• Interface for external automation

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