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RATTUNDE

CONTROL SYSTEM
.. SIEMENS

INPUT MATERIAL PIPE
.. External diameter min.: 10 mm
.. External diameter max.: 90 mm
.. Wall thickness min.: 0.8 mm
.. Wall thickness max.: 8 mm
.. Length min.: 150 mm
.. Length max.: 3,000 mm
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Integrated Tube Cutting Line – Standard Design

The integrated tube cutting line is a fully automated system for the precise processing of tubes and profiles. It combines sawing, brush deburring, washing, drying, measuring, and stacking in a continuous process. All workpieces are 100% inspected for length, internal and external diameter within the system. Reject parts are automatically removed.

System Components

Bundle Loading Magazine
Singulating Unit
Saw Module
Brush Deburring Machine
Washing Machine with Dryer
Length Measurement Check
External and Internal Diameter Inspection (Keyence probe, test mandrels up to 500 mm in length)
Stack Handling with Magnetic Gripper
Safety Equipment (protective fencing, light curtains, etc.)

The bundle loading magazine is designed for tube lengths up to 9 m. The system allows damage-free separation and positioning of the tubes. After the sawing operation, the deburring, cleaning, and drying take place before the workpieces are automatically stacked.

Key Technical Data
Feature Value
Overall length approx. 13,000 mm
Width approx. 3,600 mm
Height approx. 2,350 mm
Floor loading approx. 1,500 kg/m²
Temperature range 15 °C – 40 °C
Relative humidity max. 90%

Connection Specifications

Electrical:

Control: Siemens 840 D
Installed power: approx. 125 kW
Main circuit breaker: 200 A
Supply line: 3 × 95 mm², 1 × 50 mm² PEN

Pneumatic:
Compressed air: approx. 3.5 m³/min, 6–10 bar (dry, filtered)

Water:
¾" connection for washing machine with dryer
Filling: 1,400 l

Tube Processing Parameters
Parameter Value
Max. bundle weight 5,000 kg
External diameter 10–90 mm
Wall thickness 0.8–8 mm
Tube type Round and profile tubes
Raw length (input material) 3,000–9,000 mm
Cut lengths 150–3,000 mm
Materials Steel, stainless steel, Docol 800 DpAg, 26MnB5, 34MnB5
Saw blade width max. 3 mm

Measuring and Inspection Systems

Length measurement: Keyence probe with SPC evaluation
Internal and external diameter inspection: Test mandrels with force measurement (1–100 N)
Repeatability: ± 0.1 mm
Data processing: PC-based evaluation software with documentation function

Performance Data

Processing speed depends on diameter, length, and material
Maximum workpiece weight per section: 25 kg
Processing accuracy: ± 0.05 mm + sawing tolerance / max. ± 0.10 mm total
Max. stacking weight: 45 kg
Positioning accuracy when stacking: 0.5 mm

Corrosion Protection

All machines and safety devices are finished with high-quality primer.
Machine colour: RAL 5010 Forster Blue
Safety devices: RAL 1003 Signal Yellow

Special Features

Fully automatic operation from bundle loading to sorted stacking
SPC-controlled measurement evaluation and documentation
Carbide-compatible sawing technology
High process reliability due to integrated inspection and monitoring systems
Compact design with high machining precision

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