Üniversal işleme merkezi

SHW UniSpeed 5

Mechanical general overhaul in 2025

Base machine – Travel paths
X = 2,000 mm / Y = 1,300 mm / Z = 1,300 mm

Machine column
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Torsion-resistant welded construction with three hardened compact roller guides, protected against chips and coolant.

Ram head
Cast design with hydraulic weight compensation, guided on compact roller guides.

Machine bed
Self-supporting hydro-pool composite structure, no foundation required. Precision compact roller guides on the X-axis.

CNC rotary table (motorized)
Ø1600 mm clamping surface, 8 longitudinal T-slots (22 mm), 2 positioning slots, T-slot pitch 160 mm, centering bush Ø50 H7, radial run-out 0.010 mm, axial run-out 0.020 mm. Indexing accuracy ±4”, max. rotation speed 5 rpm, tilting moment 60,000 Nm, maximum table load 6,000 kg, workpiece swing diameter 2,300 mm (up to 320 mm above table plate). Table surface shows normal wear and tear.

Automatic tool changer
Chain magazine for 48 tools, max. Ø 125 mm (250 mm with empty adjacent slots), max. length 400 mm, max. weight 25 kg. Tool holder SK50 DIN 69871, spindle position horizontal, fixed station coding, spindle taper blow-off with compressed air.

Spindle head with universal milling head (UFK)
Automatic swiveling 360 × 1° or 180 × 1°, 64,800 programmable positions. Tool holder SK50. Hydromechanical quick-action tool clamping (clamping force 20 kN). Main drive liquid-cooled, 30 kW at 100% duty cycle (41 kW at 40% duty cycle), speed range 36–6,000 rpm.

Digital feed drives
AC individual drives, steplessly adjustable 2–30,000 mm/min on all axes, acceleration up to 2 m/s².

Operation / Control
Swiveling control panel with Heidenhain iTNC 530 CNC control.

Measuring systems
Direct, contactless linear measuring systems.

Electrical equipment
According to EN 60204 / VBG 4, 400/230 V, 50 Hz, total connected load approx. 50 kVA. Control cabinet IP54 with control and switching devices, connection via plug-in system.

Lubrication
Guides: impulse central lubrication. Main spindle: permanent grease lubrication.

Painting
Machine/control cabinet RAL 7035, milling head/spindle housing RAL 5021, DD-structured paint (satin gloss, oil-/alkali-resistant).

Work area enclosure
2 angular sliding doors at the front + roof, rear wall with protective cover, side window.

Power supply
400 V, 3-phase, 50 Hz, 50 kVA, 125 A slow-blow, compressed air 4–6 bar (incl. filter pressure regulator & condensate separator).

Coolant system
Selectable coolant supply (nozzle ring/internal supply for SK DIN 69871 AD). Compact paper band filter system, adjustable flow rate via bypass valve. Pump capacity 32 l/min at max. 20 bar. Tank capacity 500 l.

Chip conveyor
Travel approx. 2000 mm, feed width approx. 350 mm, discharge height approx. 1250 mm.

External electronic handwheel (HR 410)
Switchable to 3 axes (optionally up to 5 axes, not for universal head axes).

Collision monitoring
Single-channel system for monitoring machine and, to a limited extent, tool collisions.

Bu ilan otomatik olarak tercüme edildiğinden bazı çeviri hataları oluşmuş olabilir.