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STUDER-Combitec CT960F

Inner diameter: 99,999 mm
Grinding depth: 99,999 mm
Swing diameter: 99,999 mm
Control: FANUC 320iA
3 x internal grinding spindles:
2x HV-X 100-90000/3
Housing diameter: 100 h5 mm
Max spindle speed: 90,000 rpm
Nominal/max. power: 2.5 / 3.0 kW
Spindle nose: D10/18
Spindle cooling: Water

1x HS80c 120000/1.1
Housing diameter: 80 h5 mm
Max spindle speed: 120,000 rpm
Nominal/max. power: 0.8 / 1.1 kW
Spindle nose: D06/12
Kwodpfex Dxw Hex Aggjw
Spindle cooling: Water

1 x external grinding spindle:
MMO-100 HSK-C50/4
Diameter: 100 h5 mm
Max speed: 3,770 rpm
Nominal/max. power: PS1 / PS6 - 6.0 / 7.0 kW
Clamping system: HSK-50/M12
Grinding wheels: Diameter 125-200 x 2-20 mm

1 x dressing spindle:
MHF-72 D40/16
Housing diameter: 72 h6 mm
Max speed: 16,000 rpm
Power S1/S6: 400 / 500 W
Spindle nose: 40 mm / 8xM5 on 56 mm pitch circle
Spindle nose: 40 mm / 4xM5 on 32 mm pitch circle

Dressing unit for automatic dressing with hydraulically swiveling arm.
Precision positioning and latching by conical pin, ground and hardened.
Swiveling movement: Hydraulic
Swivel speed: Adjustable

1 x measuring probe (longitudinal positioning)
Etamic C25

X-axis Travel: 400 mm
Resolution: 0.0001 mm
Feed: 0-10,000 mm/min
Measurement: Absolute glass scale

Z-axis Travel: 400 mm
Resolution: 0.0001 mm
Feed: 0-10,000 mm/min
Measurement: Absolute glass scale

B-axis Travel: +60°..-91°
Resolution of angular encoder: 0.0005°
Drive resolution: 0.0001°
Feed: 25°/sec
Measurement: Absolute angular encoder

Turret
Number of positions: 4
Changeover time: 5 sec
Possible spindle diameter: 0 - 100 mm

Workpiece spindle
Max spindle speed: 1,000 rpm
Max headstock power: 1.8 kW
960-41 spindle nose: A2.4/MK5

Equipment for infeed detection

Infeed detection and process optimization
for optimizing the grinding and dressing process and reducing air grinding time.
Signal via structure-borne noise sensor mounted on the workpiece headstock, consisting of:
- 1x AE evaluation system with AE4100 display
- 1x cable
- 1x software and mounting effort incl. materials

Sensor and receiver for dressing spindle
- 1x ring sensor
- 1x ring receiver

Sensor and receiver for spindle nose A2.4/MK5

Electrical cabinet with CNC control FANUC 320i A
and operator console with 15" color LCD TFT, 1024 x 768 operating panel with 55 buttons and LEDs
PC keyboard QWERTY Intel Pentium III 866 MHz Windows XP Professional
Combitec HMI for FANUC 320i A
Standard programming language according to DIN/ISO
Workshop-oriented grinding cycles (WOP)
Mobile handwheel with selection switch: 0.001, 0.01, 0.1 mm and axis selector switch
Feed correction via detent potentiometer 0-100%
Spindle speed correction via detent potentiometer 50-125%
RJ-45 Ethernet with TCP/IP

Software and accessories for radius and cone grinding with PC simulation and CNC path contour grinding

Fully automatic grinding of a radius G71 and/or a cone G72 starting from a specific angle to a defined angle with...

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