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Pony Luxury Coating Pony L11000 (11x5x5)

* Air Treatment Unit:
The air treatment unit is a recirculation system that supplies the cabin with filtered fresh air while extracting used air during the painting process. It heats the air to 60°C, mixes 10% fresh air with the extracted air via an automatic multi-damper system, and reheats the air before it is returned to the cabin. The air is heated by a burner and a heat exchanger, both made of high-quality 304 stainless steel and located within the fresh air unit. During painting, the air is filtered twice (by front and ceiling filters) before entering the cabin. The contaminated air is also filtered twice (by intake and exhaust filters) before exiting through the exhaust unit. Air treatment units are insulated like the side panels to minimize heat loss and are protected from potential vibrations and noise by rubber seals on the covers. The exhaust air is regulated by a flap in the air outlet duct, helping to control the internal pressure of the cabin.

*OPERATING PRINCIPLES OF THE CABIN:
Processes in the cabin are controlled via a control panel, which manages the following steps:

*PAINTING PROCESS:
During painting, 100% fresh air is drawn in from outside and routed through front filters before reaching the distribution chamber at ambient temperature. The air is then expelled through the extraction unit. Floor filters (overspray arrestors) capture paint particles, and the air passes through final exhaust filters before being discharged.

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*FLASH-OFF PROCESS:
After painting, the cabin continues to operate for approximately 15 minutes to remove residual solvents and thinners. During this phase, fresh air from outside circulates through the cabin.

*DRYING PROCESS:
In this phase, 80% of the air circulating through the cabin is heated to 60°C and directed into the cabin via a distributor. As 20% of the solvents are released during drying, these are expelled with the air. Industrial paints are typically dried at 60°C, but the cabin temperature can be adjusted via the control panel as needed.

*COOLING PROCESS:
After the 30-minute drying process, the coil is deactivated through the control panel, the pneumatic flap closes, and the extraction unit starts again. During the 5-minute cooling phase, fresh air from outside circulates through the cabin, after which the system stops automatically.

ELECTRICAL AND ELECTRONIC EQUIPMENT:
These control cabinets manage the functions and operation of all machines and devices integrated into the cabin. The control panel is constructed from durable galvanized sheet and steel profiles and is fully enclosed to protect against dust and moisture.
Electrical equipment and control panel:
• The control panel contains essential components such as circuit breakers, fuses, signal lamps, thermal relays, contactors, and connectors.
• Heat-resistant cables are used for command and control connections between the control panel and motors or other electrical devices.
• Electrical wiring is designed to allow for cabin relocation when needed.
• Operating equipment runs on 380 V 50 Hz, while control devices operate on 220 V.

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